DC Controller & Electronic Tool Repairs

We offer fast and efficient DC controller repairs and other specialized services to manufacturers throughout North America.
Are you experiencing issues with your DC torque controllers? Turn to Encore Systems for reliable, high-quality repairs. Founded over a decade ago, we’re an ISO-certified electronic tool repair company providing services to manufacturers throughout North America. Our technicians are factory-trained and capable of repairing controllers and other electronics from brands like Atlas Copco.

Have an Emergency?

Call our Emergency Hotline at: 937-833-4469 Visit our Emergency Services page if you have more questions.

Our ISO-Certified Repair Process

Evaluation, Failure Analysis Report, & Quote

When we receive your DC controller, our team will disassemble it and evaluate every component. Then, we will provide you with a Failure Analysis Report that highlights suggested replacements or repairs, probable cause of failure, projected timeline, and quote.

Repairs

After you accept your quote, we’ll start the recommend repairs. Common DC controller repairs we handle include software upgrades, upgrading features, repairing motherboards and communication boards, and more. Our technicians will always repair your controller to exact OEM specifications and “like-new” condition.

Testing & QA

All repaired DC controllers are tested within our closed loop systems to assure it’s fully functional and meets or exceeds OEM performance specifications. After testing, our QA team will perform a final inspection to further ensure quality.

Shipping

We’ll ship your newly repaired controller back to you along with a report that includes which components we replaced, upgraded, or repaired, probable cause of failure, maintenance recommendations, and final test results.

Signs You May Need DC Controller Repairs

  • No output power
  • Incorrect controller settings
  • Loss of power in DC motor
  • Voltage imbalances
  • DC motor not starting after installation

Repair Versus Replacement

Repairs

In most cases, repairing your torque controller will be less expensive, especially for minor calibration issues or small component failures.
  • Less downtime, depending on part availability
  • Less expensive, especially for minor issues
  • Extends equipment life

Replacement

You should replace your controller if it’s frequently malfunctioning or failing, even after repairs. We sell OEM-equivalent controllers and offer a tool exchange program to help you save money and reduce downtime.
  • Ideal when controllers frequently malfunction or are in poor condition
  • Practical when the controller’s technology is obsolete
  • Recommended if repairing would cause excessive downtime

Why Work With Encore Systems?

Repair cost savings range between 30 to 60% less than the cost of buying (or exchanging for) new.

We always provide free evaluations and shipping to customers throughout North America. Additionally, evaluations are always performed by a factory-trained technician.

We understand that your DC torque controller is important—that’s why we strive to offer quick turnaround times to help you experience minimal downtime.

While we’re working on repairing your DC controller, if we have the same model in stock, or one a similar model that performs the same, we will let you borrow it until your repair is finished.

Encore Systems also provides expedited services for emergencies.

When our team repairs your DC controller, you can track our progress in our convenient customer portal. You can also sign up for custom email alerts.

Our team is here for you, even after we’ve repaired your controller. If you have technical questions, all you have to do is ask.

For a minimal charge, we also provide full one-year warranties on all repaired DC controllers.

Schedule DC Controller Repairs Today

At Encore Systems, we understand that you rely on your DC controllers every day. If you’re looking for speed, efficiency, and reliability, you’re looking for us. Contact us today to learn more about our services and capabilities, or to get started with a free evaluation.
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